Professional Production & Fulfillment Capabilities
Using innovative printing technology, we custom print each magnetic and print product in vibrant, full color. Housed inside our climate-controlled manufacturing plant, our award-winning printing equipment ensures that every design is printed with maximum consistency in color, density, and image definition. With our robust finishing equipment, we are able to cut, crease, slit, and fold your personalized product with impressive accuracy and speed.
Printing Equipment
- Print speed: 3450 sheets per hour
- Print quality: 812 dpi at 8 bit
- Media thickness: 3-18 pt
- Sheet Size: 29.5" x 20.8"
HP Indigo 12000 Digital Press
- Print speed: 3450 sheets per hour
- Print quality: 812 dpi at 8 bit
- Media thickness:Thick Substrate Kit (TSK) up to 24 pt
- Sheet Size: 29.5" x 20.8"
HP Indigo 15K Digital Press
Wide-Format Printing
- Print speed: 550 ft/hr
- Print quality: 1440 x 1440 dpi
- Sheet Size: 64" roll
Epson SureColor
Printing Software
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Print servers (DFE)
PrintOS Production Pro for Commercial
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HP Indigo SmartStream
HP SmartStream Designer is a powerful, easy-to-use variable data printing (VDP) tool enabling users of HP Indigo and other HP digital presses to create sophisticated high-value jobs and personalized campaigns.
With our HP PrintOS Color Beat and our Series 4 Indigo presses, we can achieve G7 Calibration at the push of a button, ensuring consistent, repeatable color and measurable process control.
Digital Embellishment Presses
- Sheet Size: 21.5" x 31"
- Substrate Thickness: 135 to 675 gsm (6 to 30 pt)
- Print Engine Resolution: 450 dpi
- Print Engine Technology: Inkjet-based digital enhancement
- Enhancement Effects: Spot varnish, embossing, foil stamping, and raised textures
Scodix Machine Ultra 1000
- Sheet Size: 21.5" x 31"
- Substrate Thickness: 135 to 675 gsm (6 to 30 pt)
- Print Engine Resolution: 450 dpi
- Print Engine Technology: Inkjet-based digital enhancement
- Enhancement Effects: Spot varnish, embossing, foil stamping, raised textures, and more
Scodix Machine Ultra 2000
Magnetic Diecutting
- Cuts substrates up to 30pt
- Nickless die cutting
- Micro Gap die control in 0.0001 increments
- Run speeds up to 7,000 sheets per hour
Moll Digital Rotary Die Cutter
- Sheet Size: 21″ x 28.5″
- Speed: 4,000 IPH
Heidelberg Cylinder Die Cutter
- label stock
- pressure sensitive
- permanent, low-tac & repositionable
DFE Diecutter
Flatbed Diecutting
- 5’ X 10’ Work Area
- Automated Finishing System
- Vision Registration System & Camera
- Universal Triple Tool Head
Colex Sharpcut Flatbed Cutter
- Sheet Size: 39.4 x 59.1”
- Short run die-less cutting and creasing
- 64 m/min
Kongsberg Digital Cutting Table
- Slitter, Cutter, and Creaser
- Sheet Size: 14.56” x 26.37”
- 50 sheets per minute
- Perforating and in-line folding options for additional finishing
- High feed capacity and external waste bin for non-stop productivity
Duplo DC-746
Fulfillment Services
- Gluing & forming pockets
- Turning paper direction
- Final folding
- Vacuum infeed belts
Moll Versafold
- Max size: 12 x 14 in
- Product Thickness: .003-1.0 in
- Tip-On / Affixing
StreamFeeder St1250
- Single tabbing: 30,000 per hour
- Double tabbing: 25,000 per hour
- Right or left edge alignment
- Product counter
Kirk-Rudy Tabber/Wafer Sealer
Inserting
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Bell & Howell Phillipsburg Mark II 6-pocket inserter
- Envelope Width: Min 3-1/4” to Max 6-1/4”
- Envelope Length: Min 6” to Max 9-1/2”
- Insert Width: Min 3” to Max 6”
- Insert Length: Min 5-1/2” to Max 9”
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Duplo UP-240 Desktop Banding Machines
- Max. banding size: 9.5" W* x 7" H
- Tape width: 1.2"
- Compact tabletop design”
- Adjustable bundle strength
- Film Laminating for print enhancement via our fleet of Komfi and Autobond laminators
- Envelope full-color printing, fleet of iJet Color inkjet printers by Printware.
- Commercial Paper Cutters by Polar & Saber.
- Shrink-Wrapping & Banding Services
- Mail Fulfillment services—either via Commingled Mail or dedicated USPS drops.
- Kitting & Fulfillment services.
Chicagoland-based production facility
ideal centralized location for large direct mail projects.